Generative artificial intelligence models have left such an indelible impact on digital content creation that it’s becoming increasingly difficult to recollect what the Internet looked like before. They can use these AI tools for clever projects like videos and photos – but their flair for the creative hasn't quite prolonged to the physical world yet.
So why haven’t we seen generative AI-powered personalized objects like phone cases and pots in homes, offices and stores? According to researchers on the MIT Computer Science and Artificial Intelligence Laboratory (CSAIL), the mechanical integrity of the 3D model is a key issue.
While AI will help create personalized 3D models you could manufacture, these systems often don’t take into consideration the physical properties of the 3D model. MIT Department of Electrical Engineering and Computer Science (EECS) graduate student and CSAIL engineer Faraz Faruqi has studied this trade-off, developing generative AI-based systems that could make aesthetic changes to designs while maintaining functionality, and one other that modifies structures with the specified tactile properties that users wish to feel.
Make it real
Together with researchers from Google, Stability AI and Northeastern University, Faruqi has now found a method to use AI to create real-world objects, creating items which are each durable and have the look and texture intended by the user. With the AI-supported “MechStyleWith the “system,” users simply upload a 3D model or select a preset asset from things like vases and hooks and use images or text to prompt the tool to create a customized version. A generative AI model then changes the 3D geometry while MechStyle simulates how these changes affect specific parts to make sure vulnerable areas remain structurally intact. Once you're pleased with this AI-enhanced design, you may 3D print it and use it in the actual world.
For example, you may select a model of wall hook and the fabric you desire to print on it (e.g. plastics corresponding to polylactic acid). You can then ask the system to create a customized version with instructions like “Generate a cactus-like hook.” The AI model works with the simulation module and generates a 3D model that resembles a cactus while having the structural properties of a hook. This green, fluted accessory can then be used to hold mugs, coats and backpacks. Such creations are possible partially because of a stylization process by which the system changes the geometry of a model based on its understanding of the text prompt and dealing with the feedback received from the simulation engine.
According to CSAIL researchers, 3D stylization previously had unintended consequences. Their formative study found that only about 26 percent of 3D models remained structurally functional after being modified, meaning that the AI system didn’t understand the physics of the models it was modifying.
“We wish to use AI to create models you could actually make and use in the actual world,” says Faruqi, who’s lead creator of a book Paper present the project. “So MechStyle actually simulates how GenAI-based changes affect a structure. Our system means that you can personalize the tactile experience in your item by incorporating your personal style into it while ensuring the item can withstand on a regular basis use.”
This computational thoroughness could eventually help users personalize their belongings, creating, for instance, unique glasses with speckled blue and beige dots paying homage to fish scales. It also created a pill box with a rocky texture checkered with pink and aquamarine spots. The system's potential extends to creating unique home and office decorations, corresponding to a lampshade paying homage to red magma. It may even design assistive technologies customized to users' specifications, corresponding to: B. Finger splints to support dexterity injuries and utensil handles to support motor impairments.
In the longer term, MechStyle may be useful for creating prototypes for accessories and other handheld products that you just might sell in a toy store, ironmongery shop, or craft boutique. According to CSAIL researchers, the goal is to permit each experienced and novice designers to spend more time brainstorming and testing different 3D designs as an alternative of assembling and adjusting elements by hand.
Stay strong
To ensure MechStyle's creations would get up to on a regular basis use, researchers expanded their generative AI technology to incorporate a form of physical simulation called finite element evaluation (FEA). You can imagine a 3D model of an object, corresponding to a pair of glasses, with a type of heat map that indicates which areas are structurally feasible under a sensible weight and which should not. As the AI refines this model, the physics simulations show which parts of the model have gotten weaker and stop further changes.
Faruqi adds that running these simulations each time there’s a change dramatically slows down the AI process, allowing MechStyle to know when and where to perform additional structural evaluation. “MechStyle's adaptive planning strategy tracks what changes occur at specific points within the model. If the genAI system makes changes that endanger certain regions of the model, our approach re-simulates the physics of the design. MechStyle makes subsequent changes to make sure the model doesn’t break after manufacturing.”
By combining the FEA process with adaptive planning, MechStyle was in a position to generate objects that were one hundred pc structurally feasible. By testing 30 different 3D models with styles paying homage to things like bricks, stones, and cacti, the team found that probably the most efficient method to create structurally sound objects was to dynamically discover vulnerabilities and optimize the generative AI process to mitigate its impact. In these scenarios, the researchers found that they might either stop stylization entirely when a certain stress threshold was reached, or regularly make smaller improvements to stop vulnerable areas from approaching that mark.
The system also offers two different modes: a Freestyle function that enables the AI to quickly visualize different styles in your 3D model, and a MechStyle function that rigorously analyzes the structural effects of your optimizations. You can check out different ideas after which check out MechStyle mode to see how these artistic embellishments affect the sturdiness of certain regions of the model.
CSAIL researchers add that while their model can ensure your model stays structurally stable before 3D printing, it shouldn’t be yet able to improving 3D models that weren’t feasible to start with. If you upload such a file to MechStyle, you’ll receive an error message, but Faruqi and his colleagues intend to enhance the sturdiness of those faulty models in the longer term.
Additionally, the team hopes to make use of generative AI to create 3D models for users as an alternative of stylizing presets and user-uploaded designs. This would make the system much more user-friendly, allowing those that are less acquainted with 3D models or cannot find their design online to easily create it from scratch. Let's say you desired to make a novel form of bowl and that 3D model wasn't available in a repository. Instead, AI could create it for you.
“While style transfer works incredibly well for 2D images, not many works have examined how this transfer occurs in 3D,” says Google research scientist Fabian Manhardt, who was not involved within the work. “Fundamentally, 3D is a rather more difficult task because training data is scarce and changing the geometry of the thing can damage its structure and render it unusable in the actual world. MechStyle helps solve this problem by enabling 3D stylization without destroying the structural integrity of the thing through simulation. This gives people the chance to be creative and higher express themselves through products tailored to them.”
Farqui wrote the paper with senior creator Stefanie Mueller, an associate professor at MIT and CSAIL principal investigator, and two other CSAIL colleagues: researcher Leandra Tejedor SM '24 and postdoctoral fellow Jiaji Li. Her co-authors are Amira Abdel-Rahman PhD '25, now an assistant professor at Cornell University, and Martin Nisser SM '19, PhD '24; Google researcher Vrushank Phadnis; Stability AI Vice President of Research Varun Jampani; MIT professor and director of the Center for Bits and Atoms Neil Gershenfeld; and Megan Hofmann, assistant professor at Northeastern University.
Their work was supported by the MIT-Google Program for Computing Innovation. It was presented in November on the Association for Computing Machinery's Symposium on Computational Fabrication.

